Bulk Bag Filling Systems
IEDCO “Zero-Lift” Bulk Bag Filling System
Bulk Bag Weigh Deck
Adjustable Support Frames
Inflatable Fill Head
Bag Inflation System
Custom Bulk Bag Filling System Designs
Bulk Bag Filling Brochure
IEDCO “Zero-Lift” Bulk Bag Filling System
IEDCO’s “Zero-Lift” Bulk Bag Filling System permits the placement and removal of bulk bags on pallets using only a pallet jack rather than the need for a forklift.
The system is mounted on load cells and inflatable air bags, which permit loading and unloading in the lowered position.
When the air bags are activated, the platform is elevated off the floor, so that the load cells can weigh the bag as it is filled. Upon completion of the filling process, the platform is lowered, and the bulk bag is easily removed.
The benefits of this design offers a variety of advantages over standard bulk bag fillers:
- No forklift (or forklift operator) is needed for full bag removal.
- The beveled loading deck allows for removal of the filled bag by pallet jack when the deck is lowered.
- The entire process can be controlled by one operator, rather than being dependent on multiple operators or additional pieces of equipment.
- Densification through vibration can still be accomplished due to the fact that the air bags provide for complete vibration isolation of the load cells.
- The overall height of the filler is equal to the bag/pallet height, plus only 12”.
- The footprint is only 12” bigger than the pallet in one direction and only 6” in the other, permitting it to be installed in tight places (where you also may not want a forklift to be maneuvering).
- The castered design allows the unit to be used throughout the plant.
Bulk Bag Weigh Deck
We build a “U” shaped base frame to which load cells are bolted, rather than directly to the floor. This permits all alignment to be done in our factory and greatly facilitates installation.
We provide a set of Mettler Toledo load cells to provide the highest degree of accuracy and reliability. An inflatable air bag is mounted on top of each load cell; the weigh deck or platform is bolted to the air bag.
The air bags lift the unit off the ground when inflated, and allow for accurate readings by the weigh system.
Adjustable Support Frames
Whether you are filling one size bulk bag or many, the IEDCO Bulk Bag Filling System can include an adjustable bag support frame.
Height adjustment is accomplished by pneumatically raising/lowering the support frame along the vertical supports.
- The support frame can be of 304 or 316 stainless steel construction
- A-frame style supports are bolted to weigh deck outriggers
- Top support frame houses the fill head and bag hooks
- Two pneumatic actuators with four hooks to support bulk bag
- Pneumatic cylinder, with safety rod-lock, to raise and lower the bag support frame
Inflatable Fill Head
The inflatable fill head ensures contained, dust-controlled transfer of product into bulk bags. This design helps maintain a clean working environment while preventing material loss during filling operations.
For facilities using different inlet diameters, multiple interchangeable fill heads with quick-disconnect connections can be supplied for fast changeovers.
Bag Inflation System
To further protect operators and improve efficiency, IEDCO offers a full line of bag lift equipment, including vacuum bag lifts and mechanical assist systems. OpStored bulk bags often arrive flattened or with folded liners that can obstruct product flow. IEDCO’s optional bag inflation system uses compressed air to open and shape the bag prior to filling, ensuring proper positioning and maximizing fill efficiency.
This feature improves throughput while helping prevent misfills or liner blockages.
Custom Bulk Bag Filling System Designs
No two operations handle materials the same way. IEDCO specializes in custom bulk bag filling solutions tailored to specific process, space, and material characteristics.
Systems can range from simple frame-mounted fillers to advanced scale-integrated units with:
- Multiple bag size capability.
- Integrated batching and process controls.
- Product densification or vibration systems.
- Nitrogen inerting for sensitive materials.
Each system is engineered to match your production workflow, regulatory environment, and automation requirements.
